Quality checking system in Cutting section in garments industry (QMS in Cutting section)

It is very absolutely true in fact that cutting " To cut raw materials or fabric in order to prepare the complete garments"  plays pivotal role in apparel manufacturing. Nevertheless It has an array of amenities that i will elaborate in details with the help of this statement. There are catalogue no of process so as to stand up this topic. Prior to cutting of fabric or raw material, We have to follow some process as exemplified Relation, Spreading, pattern check & correction, 100% cut panel check, Numbering & bundling . I have illustrated with the help of this statement emphasize this entire. Cutting is very important process to control the  Quality.

Fabric relaxation  Procedure   

                                          

31.0 Purpose: To do the Fabric relaxation before spreading, in order to have proper measurement control in the final product.

31.1 Scope : Cutting section of the facility .

31.2 Responsibility: The Cutting Executive of the respective production unit is responsible to ensure &Implement the procedure. The QA Executive /Quality in charge of the respective production unit is responsible to monitor the process.

31.3 Procedure   : All the fabric, depending on the packing method and the structure, need to be relaxed

before spreading as per the below criteria :(woven unit & knit unit )

End Date & Time

(Cutting Section) 

 

†dweªK K‡¤úvwRkb /Fabric composition	Relaxation hour
79%  modal 21% polyester. 79% g‡Wj 21% cwj÷vi|	24 N›Uv/ 24 hour
62% viscose 34% polyester 4%linen. 62% wfm‡KvP 34%  cwj÷vi 4% wj‡bb|	24 N›Uv/ 24 hour
95% polyester 5% spandex. 95% cwj÷vi 5% ¯ú¨vb‡W¯‹|	24 N›Uv/ 24 hour
63% polyester 34% rayon 3% spandex 75% cwj÷vi 34% †iqb 3% ¯ú¨vb‡W¯‹‹|	24 N›Uv/ 24 hour
75% polyester 22% rayon 3% spandex. 75% cwj÷vi 22% †iqb 3% ¯ú¨vb‡W¯‹‹|	24 N›Uv/ 24 hour
93% polyester 6% spandex 1% rayon. 93% c‡j÷vi 6% ¯ú¨vb‡W¯‹ 1% †iqb|	24 N›Uv/ 24 hour
55% linen 45% rayon. 55% wj‡bb 45% †iqb|	24 N›Uv/ 24 hour
97% cotton 3% spandex. 97% KUb 3% ¯ú¨vb‡W¯‹‹|	24 N›Uv/ 24 hour
100% polyester . 100% cwj÷vi |	24 N›Uv/ 24 hour
55%  linen 45% yarn dyed cotton. 55%wj‡bb 45% Bqvb©WvBW KUb |	24 N›Uv/ 24 hour
82% rayon 18% polyester. 82% †iqb 18% cwj÷vi|	24 N›Uv/ 24 hour
55% linen 45% cotton . 55% wj‡bb 45% KUb|	24 N›Uv/ 24 hour

টাইপ অফ ফেব্রিক(Type of Fabric )	ফেব্রিক রিলাক্স এর সময়
1*1 Rib (ওয়ান বাই ওয়ান রিব)	12 ঘন্টা
2*2 Rib( টু বাই টু রিব )	12 ঘন্টা
Single jercy( সিংগেল জারসি)	12 ঘন্টা
Pique Fabric (পিকে)	12 ঘন্টা
Lacoste (লাকষ্ট)	12 ঘন্টা
Opal (অফেল)	12 ঘন্টা
Terry (টেরি)	12 ঘন্টা
2*3 Rib (টু বাই থ্রিরি রিব)	12 ঘন্টা
Lycra single jercy (ল্যাকরা সিংগেল জারসি)	24 ঘন্টা
Interlock (ইন্টার লক)	12 ঘন্টা

31.3.1 The fabric should be stored in the fabric relaxation racks and allowed to be relaxed for

the specified time .

Each fabric roll is tagged with the relaxation card as below :

FABRIC RELAXATION INFORMATION

Date

Customer

Style No.

P/O No.

Batch No.

Roll No.

Start Date & Time

End Date & Time

Babylon Group

(Cutting Section)

31.4 Reference: Relaxation report 

Section: 32   

                    Spreading Quality control                                            

                                           32.0 Purpose

                                           32.1Scope

                                            32.1 Responsibility 

32.2 Procedure  

32.3 Reference

 

32.0 Purpose: To ensure the accuracy of Spreading Process to prevent / minimize the issues in final product.

32.1Scope: Cutting section of Babylon group

32.1 Responsibility: QA Executive is responsible for the implementation of the Spreading Quality Control System.

 The Cutting QA is responsible to carry out the spreading quality control activities.

32.2 Procedure   : Before starting the spreading, check & ensure that the fabric inspection report is passed and

Shade grouping is done on the batch.

 Before starting the spreading, check & ensure that the fabric inspection report is passed and

shade grouping is done on the batch.

ü  Fabric should be segregated according to dye lot.

ü  For fabric laying must be follow  according to fabric dye lot

ü  Fabric laying length should be 20-21 yards except George order.(Woven)

ü  Fabric laying length should be keep in seven yards (Knit) .

ü  _{You Must Know About Fabric Length And Quantity Before Laying Fabric}.

ü  Over lapping is not acceptable for fabric laying.

ü  Tension of fabric must keep in normal according to fabric nature.

ü  Remnant must keep in hand and mentioning  roll number after laying fabric

ü  For check fabric use  spaik  pairs  for every  1 yard.

 DISCUSS BELOW TYPE OF FABRIC LAYING QUANTITY AND HIGHT.(Knit unit )

‡dweªKm	†¯úªwWs msL¨v	D”PZv
(Single Jersey 100% CTN GSM – 160)	100 Lay (Open)	2.5”
(Single Jersey Lycra 95% CTN 5%  Lycra GSM – 180)	75 Lay (Open)	2.5”
(1X1 RIB ) 100% CTN GSM – 210 – 220	45 Lay (Tube)	2.75”
(Interlock) 100% CTN GSM 210-220	40 Lay (Tube)	2.5”
(2X2 RIB) 100% CTN GSM – 180	70 Lay (Open)	2.75”
(Double Lacoste) 100% CTN GSM – 220	45 Lay (Tube)	2.75”
(Single Lacoste) 100% CTN GSM – 220	40 - 45 Lay (Tube)	2.5”
(Pique Lacoste) 100% CTN GSM – 220	40 - 45 Lay (Tube)	2.5” - 2.75”
(Single Jersey) 100% Viscose GSM – 160	90 Lay (Open)	2.5”
(Single Jersey) Y/D Stripe) 100% CTN GSM – 180	60 Lay (Open)	2.25”
(1X1 RIB Y/D Stripe) 100% CTN GSM - 200	50 Lay (Open)	2.25”

For Woven unit  wb‡b¥ wewfbœ ai‡bi †dweª‡Ki  wbavwiZ D”PZv I †j Kivi cwigvb †`qv n‡jv t

‡dweªKm	‡¯cÖwWs msL¨v	D”PZv
(Linen ) wj‡jb	200 †j (lay)	2. .½ ″
(T,C) wU,wm	300 †j (lay)	3.0″
(CVC) wm,wf,wm	300 †j (lay)	2.0″
(COTTON SPANDEX) কটন †¯úb‡W· (Solid) (mwjW)	200 †j (lay)	2.½ ″
(STRIPE) ÷ªvBc	200 †j (lay)	2.½ ″
(OXFORD SOLID) I·‡dvW© mwjW	250 †j (lay)	3″
(OXFORD STRIPE)  I·‡dvW© ÷ªvBc	250 †j (lay)	3″
(TWILL COTTON SOLID HARD)  UzBj KUb mwjW nvW©	180 †j (lay)	2.½ ″
(TWILL COTTON SOLID SOFT)  UzBj KUb mwjW md&U	250 †j (lay)	2.½ ″
(CORDUROY)  KW©iq	150 †j (lay)	2.½ ″
(DENIM HARD)  ‡Wwbg  nvW©	150 †j (lay)	3″
(DENIM SOFT) ‡Wwbg md&U	150 †j (lay)	3″
(POLYNESIA) cwjbwmk	150 †j (lay)	2.½ ″
(SEERSUCKER SOLID) wmimvKv mwjW	120 †j (lay)	2.½ ″
(SEERSUCKER STRIPE)  wmimvKv ÷ªvBc	90 †j  (lay)	2.½ ″
100% COTTON CHECK (100% KUb †PK )	200 ‡j (lay)	2.½ ″

Reference: Spreading Quality control report

Section: 33   

                   Standard operating procedure of Numbering                                             

                                          

                                     33.1 Objectives  

                                                        33.2 Scope

                                                         33.2 Responsibility

33.2 Procedure  

33.3 Reference

 

33.1 Purpose    : Produce a good quality garment avoiding shading within the garment, pack garments having one shade in one carton and have the traceability in case of any issue.

33.2Scope: Cutting section of the facility.

33.3 responsibility: QA Executive is responsible for the implementation of the Numbering System.

33.4: procedure: 1. To place numbers in upper, lower, back part, put the side SIM

 Extra place in the top side of the sticker. If the sticker is not fitted, then the sticker

 should be placed in the side. 

(Before sticking the sticker, sticker's gum or glue should be sure about whether or not the 

stains come in the right way.)

2. If you do not have space on the side of the number in Sleeve, then stick the sticker 

 the inside.

 3. Before cutting the yoke band knife machine, put the sticker in the extra place. 

If there is no extra space then sticker inside it.

4. Numbering must be done before cutting the sleeve placket band knife.

5. If the upper part is fusing, then the top side numbering should be placed in the extra space 

on the side. If there is no space in the side SIM, sticker should be inserted in the panel inside

   In case of any number of stickers, pencils, balloons, chalk etc., 

before the use of the numerical elements, the system will take the test and the test will be done 

with the help of Q and C in-charge.

33.5 Reference: 

Section: 33   

                   Standard operating procedure of Bundling                                             

                                          

                                    33.1 Purpose  

                                                        33.2 Scope

                                                         33.2 Responsibility

33.2 Procedure  

33.3 Reference

 

Standard operating procedure of Bundling                                             

33.1 Purpose   :

33.2 Scope: Cutting section of the facility.

33.2 Responsibility: QA Executive is responsible for the implementation of the Numbering System.

33.2 Requirements: After cutting the fabric, the cutting component must be bundled separately. So before bundle it should be controlled by a bundle card. A bundle without bundle card is worthless. At the bottom, a detailed description of a bundle card is described.1. Order number2. Cutting number3. Color 4. Dialot number5. Bundle number6. Size7. Quantity 8. Bundle Purchase Number
 9. Serial number10. Product Discretions.  

 Procedure: The number of components of the bundle must be standard 30 pitch.• Bundle card lights have to be color.• Must have to match bundle component serial card.• Bundle card rope and component or cutting parts color must be the same. 

Section: 34

                   Standard operating procedure of 100% cut panel                                              

                                           

                                            34.1 Purpose  

                                                        34.2 Scope

                                                         34.2 Responsibility

34.2 Procedure  

34.3 Reference

Standard operating procedure of 100% cut

34.1 Purpose   : Produce a good quality garment avoiding defects within the garment.

34.2 Scope        : Cutting section of the facility.

34.2 Responsibility: QA Executive is responsible for the implementation of the 100% cut panel checking system. The Cutting QA is responsible to carry out the 100% cut panel checking activities.

34.2 Procedure   : Before checking the panel, there should be specific ideas about the 

order and style.

• Have detailed knowledge about the defects of fabric inspection.

• According to the size written on the cutting parts, the size and the shape is correct to 

match with the hard pattern.

• Remove panels from the top, middle, bottom and see if the size is correct according 

to the shape and pattern.

• According to marker paper style wise check the niches mark, the drill mark, it has to 

be corrected in the cut-panel.

• Pocket Positions, Dart Positions should be examined in correctness.

• Check sleeve pocket opening by doing measurement 

• If there is a check match and cutting line in case of a steam or check fabric, then it 

will be ensured.

• Check upper, lower & front with back side seam.

• Whether the two front shoulder are equal in size to see if they are equal.

• Yak's top-of-the-mill pair should be measured with the band knife hard pattern, 

whether they are equal or not.

• Every deficient parts should be separated and written in the register.

Conclusion: To sum up, I would prefer in order to depict that without any hesitation I am in favor of this topic. I ponder that I have illustrated with the help of this statement emphasize this entire.

Nazmul Huda-B Sc in textile -CU,MS in environmental science-JU