Interlining

Interlining

There is no denying the fact that Interlining is one kind of accessories that is used between the two layers of fabric in a garment. To keep the different component or part of apparel in a desired shape, a kind of fabric is used between the two-ply of fabric by sewing or fusing is called interlining plays pivotal role in apparel manufacturing. There are catalogue no of reason so as to use the interlining in the fabric. It may be used as per buyer requirement, internal standard of the facility. It has an array of amenities with coupled of inconvenience. Basically, Interlining is very soft, thick & flexible. Moreover, individuals are being benefited with the help of this statement.

There are two types of interlining

1)      Fusible interlining

2)      Non-fusible interlining.

Fusible interlining:

The interlining, which is used between two layer of fabric by applying heat, pressure, time, temperature, glue line as per data sheet of the supplier or internal standard of the facility is called fusible interlining.

Advantage of Fusible interlining:

1)      This process is very easy & applicable.

2)      High productive.

3)      This interlining is very easy to get from the market.

4)      Fusible materials are very cheap.

Non-Fusible interlining:

The interlining, which is used between two layer of fabric by the  sewing machine without applying heat, pressure, time, temperature, glue line as per data sheet of the supplier or internal standard of the facility is called Non-fusible interlining.

Non-fusing materials are used in special case as exemplified flame retardant apparel, fire service dress. This process is specially done by embroidery machine.

Function of the interlining:

1)      To make the new shape of the garments.

2)      It also supporting of the garments.

3)      It is about to look lucrative, attractive & ensure good quality of the apparel.

4)      It also increase the garment’s performance.

Section: 37

                   Checking Temperature, Speed & Pressure of Fusing M/C

                                          

                                            37.1 Purpose 

                                                        37.2 Scope

                                                        37.2 Responsibility

37.2 Procedure  

37.3 Reference

37.1 Purpose   : To ensure the fabric is properly fused.

ü  To support the garment.

ü  To control the shape of the garment.

ü  To control the area of the apparel.

ü  To reinforce the components of the garment.

ü  To make the apparel beautiful, strong and attractive.

37.2 Scope: This is applicable in fusing section of Babylon group.

37.2 Responsibility: The respective Floor Quality in charge is responsible for implementation of this

Process. The respective Floor Maintenance Executive is responsible for checking &

Ensuring required temperature, speed, pressure on fusing machine as per standard.

37.2 Procedure   : Fusing machine will be set according to data sheet (Temperature/Pressure/glue line/Time). After setting the fusing machine, one pc is fused and respective line .QA/QC will check whether the fusing is properly attached and there are not burn marks on fabric. If the result is OK, the QA/QC in charge approves the standard of temperature, pressure and speed for a particular fabric and gives approval for bulk production. Fusing Machine must be ‘check tested’ at least twice a day for time by stop watch and glue line temperature with thermo strips (at least 2 thermo papers) & must be recorded. Line maintenance checks the temperature, pressure, Speed. Pressure and speed is recorded from the gages installed on fusing machine. Durability wash test will be carried out on each batch and fused stock is held on

A ‘positive release system’ until wash test results are confirmed. Fabric shrinkage and color change must be assessed for every fabric batch/dye lot.

The temperature is recorded using thermal paper as below:

Section: 38

                   Bond Test

                                          

                                            38. 1 Purpose   & Scope

                                              38.2 Responsibility

                                              38.3 Procedure  

38.0 PURPOSE AND SCOPE

38.0 To check the bonding strength of the fusing operation to ensure the temperature, pressure & timing

Set for the fusing m/c is appropriate for the operation.

38.0.1 This process is applicable to all the production units of Babylon group.

38.1 RESPONSIBILITY

38.1.0 The respective Quality in charge is responsible implementation and monitoring of the process.

38.2 PROCEDURE

38.2 The bonding strength is checked using the spring balance and the result is used for reference and

Comparison against the required.

38.2.0 The test is done by following the simple steps as below:

38.2.1 Step 1:

38.2.1.1 Following the m/c direction or the warp direction, interlining is cut into 17cm x 7

cm

38.2.1.2 The outer fabric is cut slightly bigger than the interlining to avoid the

Contamination of the conveyer belt of fusing m/c

 

38.2.2 Step 2:

38.2.2.1 A small piece of fabric is inserted between the outer fabric and the interlining is

Such a way that it is easy to pull.

38.2.2.2 The temperature strip is inserted with reading face to fabric

 

38.2.3 Step 3: The specimen is passed thru the fusing m/c with recommended temperature,

Pressure & time

 

38.2.4 Step 4: The temperature strip is taken out by cutting alongside of the strip and the

Temperature is noted

38.2.5 Step 5: The specimen is cut in 5 cm width

38.2.6 Step 6:

38.2.6.1 The edge of the outer fabric is folded and stitched to form a loop and the hook of

The spring balance is inserted inside the stitch

 

38.2.7 Step 7:

38.2.7.1 The fabric is laid flat on table holding down the spring balance with one hand.

38.2.7.2 The small fabric is grasped with another hand and pulled gently with moderate

Speed for about 10 cm.

38.2.7.3 The reading on the spring balance is noted as Bonding Strength

Section: 39

                   Fusing Quality inspection

                                          

                                            39.0 Purpose & scope

                                                        39.1 Responsibility

39.2 Procedure  

 39.3 Reference 

Fusing Quality inspection

                                          

39.0 Purpose & scope: To check the cut panel quality after fusing.

39.1 Responsibility: The quality in charge (facility) assigned for fusing operation responsible for implementation of this Process. The floor Quality in charge is responsible for monitoring of the process.

39.2 Procedure:  Fusing Machine must be good Condition .Fusing machine will set according to the data sheet .Fusing calibration must be checked twice in a day by thermos strip paper  &

Must be recorded .Fusing Bond test must be carried out order wise & also keep the record.

Durability of wash test will be assessed for every lot .Fusing machine must be calibrated internally & externally according to the frequency .

 The parts after fusing will check 100% as per data sheet for the proper fusing quality. The Hourly production of the fusing is counted and considered as the lot size. The assigned QC will perform the 100 % quality Inspection and the defects found will be recorded. If the defects part should be repaired & re-inspection again.

39.3 Reference: Fusing inspection report

Conclusion: To sum up, I would prefer in order to depict that without any hesitation I am in favor of this topic. I ponder that I have illustrated with the help of this statement emphasize this entire.